Pump Sizing

Discussion in 'Geothermal Heat Pump Applications' started by Knarrly Viking, Aug 8, 2015.

  1. Knarrly Viking

    Knarrly Viking New Member

    So, I spent most of the day refreshing myself on Thermodynamics and Fluid Flow from my school days, to then do some ground loop calculations. I've done a couple whole-house load calcs, and I'm coming up with 22,000 to 26,000 BTUs heat loss for our county's 26F winter design temp. So, I've been sizing my ground loop for 3 tons to account for DHW that's not accounted for in the load calcs. With that my ground loop design:

    Soil type: Sand down to hardpan at 5 feet, where my loops will be.
    Soil Thermal Conductivity: 0.6 Btu/hr ft F (Annual rainfall = 70 in. almost all in the winter, and I'm putting infiltration trenches in-between the geo trenchs, so it could be greater than 1.0 at times)
    Loops: Four 800' loops of 3/4" HDPE, 8 pitch slinky in Four 100' long 3' wide trenches
    Design Ground Temp: 52F
    20% propylene glycol mix
    Design Loop Flow: 3.2 gal/min
    Pump Flow: 12.8 gal/min
    Loop Head Loss: 24.8 ft

    Now, I need to find a pump. What's the typical head loss in the manifolds and heat pump? I don't want the pump to be undersized because I'm getting pretty close to laminar flow in the loops.
     
  2. arkie6

    arkie6 Member Forum Leader

    Climatemaster has a pretty good loop pressure drop and pump sizing calculator that you can download here:

    http://www.climatemaster.com/geothermal-dealer/geothermal-sales-tools/pressure-drop-calculator/

    For a 3 ton geothermal unit with closed loop, you should only need around 9 gpm (3 gpm/ton) at full capacity. That changes your loop flows to 2.25 gpm/loop which will reduce your loop head loss. The pressure drop across the unit heat exchanger would typically be around 8-10 ft head loss. The program above shows that 10 fittings = 2 ft head loss. This would include the fittings exiting the unit and in your loop manifold. I count every short 90 degree turn as a fitting, i.e. a 180 degree U-bend at the end of a vertical loop = 2 fittings. A long sweep in the return pipe to make a turn = actual ft of pipe. You need to count the fittings on both the supply and return side.
     
    Last edited: Aug 9, 2015
  3. docjenser

    docjenser Well-Known Member Industry Professional Forum Leader

    Grundfoss 26-99 should do the job. With 9 gpm, you are indeed in laminar flow territory. Especially with glycol. Using 20% Methanol would change that. I assume you meant 18" pitch, not 8".
     
  4. Knarrly Viking

    Knarrly Viking New Member

    By pitch I mean to say 8 feet of pipe per foot of trench. About 16" on-center spacing of the loops.
    Laminar flow in the 3/4" pipes is estimated at about 3.1 gal/min with 20% PG mix.
     
  5. arkie6

    arkie6 Member Forum Leader

    Rather than 4 loops of 3/4" x 800', have you considered 3 loops of 1" x 1000'? Both have ~3000' of pipe in the ground, but the 1"x 1000' loops have less head loss.

    Also, rather than 20% PG antifreeze, have you considered 15% Methanol? Both protect down to ~18F freeze point, but the Methanol results in less head loss and higher Reynolds Number.

    See attached sample run using a Climatemaster TE_038 with internal Magna 25-140 pump that I did with 4 loops of 3/4" x 800' pipe with 20% PG vs. 3 loops of 1" x 1000' pipe with 15% Methanol:
     

    Attached Files:

  6. heatoldhome

    heatoldhome Geo Student Forum Leader

    Methanol is much much cheaper also.
    $4 per gallon here at a race shop.
     
  7. docjenser

    docjenser Well-Known Member Industry Professional Forum Leader

    You are not getting into turbulent flow territory with 3.1 gal/min per circuit and 20%PG with 3/4" pipe. Roughly a Reynolds number of 1800.
     
  8. Jason Stuart

    Jason Stuart Banned

    These thermodynamics calculations quite helpful in developing infrastructure of a heat pump.
     
  9. This would help me decide to go with which heat pump. Thanks for these thermodynamics calculations.
     
  10. docjenser

    docjenser Well-Known Member Industry Professional Forum Leader

    Go with 18" OC, which are easy to accomplish with 36" diameter slinkies. This means an 18" pitch.
     

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